Applications Of Chemical Pumps- A Beginner’s Guide To Chemical PumpsMarch 31, 2021
Chemical Pumps are being widely used and have become the most preferable and affordable pumps all over the world. Owing to their high functionality, easy to use features, interesting applications and so many additional features, chemical pumps are being widely used in each and every sphere of human activity. They are made to work under different situations which is a major reason for their popularity and high demand all over the globe. Chemical Pumps are a special type of pumps which have been designed to transfer chemicals like Acetic acid, acetone, calcium hydroxide and many others which cannot be transferred by normal pumps. Chemical pumps have a special composition, structure, and process of manufacturing which makes them stand out. When compared to normal pumps, chemical pumps are much more resistant to corrosion, oxidation and abrasive liquids such as fuel, paint, bleach, solvents and many more. They provide good and reliable support when transferring to chemicals is concerned. Types of Chemical Pumps When types of chemical pumps are discussed, there comes a huge variety and types which have been invented and being used in different parts of the world for different purposes. The most popular ones are as follows : 1. Centrifugal Pumps Centrifugal pumps are the ones which are most widely used in the chemical industry all over the world. These pumps are highly efficient and operational when it comes to working. In addition to this, their manufacturing, as well as design, is much simpler when compared to other pumps. Centrifugal pumps are in huge demand because of their affordable price and simple handling. Centrifugal pumps work by drawing liquid into the impeller with the help of suction. Using suction in the process causes a vacuum and the process of pumping starts. This quality of centrifugal opens the doors cavitation which may hinder the internal working of the pump. Also, a major disadvantage of these pumps is they need to be primed to start pumping. But there are preventive measures for centrifugal pumps to avoid such circumstances and ensure your pump is operating at its full potential. 2. Positive Displacement Pumps All-time of rotary pumps are popularly known as positive displacement pumps. This category includes gear, screw, rotary vane, and piston pumps. The efficiency of positive displacement pumps is more than that of centrifugal pumps. They have an advantage over other pumps that they can smoothly carry liquids and fluids of high viscosity and can also deliver high pump pressures. Positive displacement pumps also offer transportation of low vapour pressure fluids. These fluids flow at low speed and create high resistance which makes them incompatible with chemical pumps other than positive displacement pumps. 3. Diaphragm Pumps Diaphragm pumps also fall into the category of positive displacement pumps. The main function of these pumps is that they move liquids or mixtures of liquid and gas with the help of a reciprocating diaphragm. Diaphragm pumps have many advantages over other positive displacement pumps. For starters, they work through a diaphragm and do not have any internal wear which reduces the maintenance cost at a very noticeable rate. In addition to this, one other major advantage is that these types of pumps do not require any lubrication or sealing which completely removes the risk of leakage of oil which in turn, prevents the contamination of fluid or gas-liquid mixture passing through it. 4. Turbine Pumps As the name suggests, turbine pumps use turbines as impellers to move and transfer fluids. The turbine-like structure inside the pumps has radially oriented teeth which helps in moving the liquid. Turbine pumps are designed to have the major advantage of centrifugal pumps which is its versatility and high discharge pressure of positive displacement pumps. But, turbine pumps have a drawback due to which they lack their wide usage in this industry. They are not suitable for liquids which contain some solids. If done so, turbine pumps will face internal failure and will not be able to give the desired outcome. There are more than thousands of pumps which fall under these four categories and there are many more which are being researched by scientists to overcome the drawbacks of these kinds of pumps. We at TFT pumps offer a wide category of pumps from where you can choose your ideal pump that meets your business requirements. Benefits of Chemical pumps There are endless benefits of using chemical pumps instead of conventional pumps. In the modern world, it has become a necessity rather than a choice. Some of the advantages of chemical pumps are : 1. Higher performance Chemical pumps have much higher performance than normal conventional pumps. These pumps have contained any kind of fluid irrespective of the pressure, viscosity, and composition of that fluid which is not possible in any other type of pump. They tend to give the desired outcome with high quality and performance and save time as well. 2. Lower cost Many people do not switch to chemical pumps due to cost. But in the long run, chemical pumps have much lower total life cycle cost as they are easy to maintain, resistant to corrosion, remain unaffected from high abrasive liquids like paints, solvent, etc. Thus, in terms of longevity, it saves money. Also, it has lower maintenance cost because of its tough manufacturing and high resistance. 3. Resistant to clogging Chemical pumps have a higher resistance to clogging. They have a specially designed rotor to prevent clogging. In addition to that, there are impellers in some of the chemical pumps which provide resistance against clogging. 4. Efficient Chemical pumps are now being accepted worldwide due to their high efficiency as compared to conventional pumps. They can easily transfer fluids and also are resistant to any type of internal damage or machine failure. They comprise of technologically advanced designs and have much more durability than normal pumps. 5. Diversity according to flow options When considered the flow options and types of fluids, there occurs a huge range of fluids which have a different flow, viscosity, properties, chemical composition, and speed. Chemical pumps are designed to deal with almost all types of fluids including the gas fluid mixtures and have proved to be a great help in the field of chemicals and their industrial applications. Areas of application of chemical pumps Chemical pumps are used in a variety of fields. Here are some of the most common industries that rely on Chemical Pumps: 1. Petrochemical industry As the fluids produced in petrochemical industries can be highly reactive, highly viscous or may be of varied composition and chemical nature, normal pumps cannot handle all of the situations. In this scenario, chemical pumps come into work to transfer all kinds and types of fluids produced in these industries. 2. Food Processing industry A wide variety of chemicals are produced during artificial food processing and packaging which requires chemical pumps so that they can be treated and transferred accordingly. 3. Refineries Highly viscous fluids can be moved with the help of chemical pumps in refineries. Chemical pumps are able to transfer hot, cold, aggressive, and volatile fluids easily. 4. High-temperature heating systems Toxic and contaminated liquids which are produced in high-temperature heating systems along with the product can also be pumped using chemical pumps. In high temperature, conventional pumps are dangerous and cannot give suitable outcomes because of their resistivity to certain situations and substances. Chemical pumps are also able to move explosive liquids without any danger and internal damage. Thus, there are several advantages due to which chemical pump manufacturers have a great demand to design and manufacture various types of chemical pumps. In India, centrifugal pumps are the most popularly used pumps across the country for various purposes. The list of centrifugal manufacturers in India is very long and is continuously increasing day by day due to increased demands in industries. TFT Pumps is one of the leading and trusted brands which manufactures pumps, conduct maintenance checks and also support in installation of pumps. The most popular industrial chemical pumps are 12-volt chemical pumps which are variedly used as sprayers, pressure washers. These are also used in most of the agricultural equipment across the country. These pumps are readily affordable and being an agricultural country, this pump has become very popular among Indian farmers for spraying pesticides, insecticides, etc. They are resistant to these harmful chemicals and are danger-free as well as long-lasting. Chemical pumps manufacturers in India have gained the attention of a huge audience and have been successful in producing highly efficient chemical pumps which are pocket-friendly as well as can deal with all kinds of fluids irrespective of their composition, speed, flow, reactivity and other chemical features. It seems that chemical pumps will continue to dominate in the coming years. Scientists are continuously trying to minimize its drawbacks and making it more compatible with more and more fluids available in the world so, that chemical pumps can be used across different industries to serve a wide range of purposes. If you want to order a custom-made pump for your business requirements, feel free to reach out to us at firstname.lastname@example.org.